Branson Ultrasonic Metal Welding

When the application demands a perfect joining of parts, a reliable weld or an immaculate part, customers around the globe look to Branson material joining and cleaning solutions from Emerson.

MWX100 Ultrasonic Welder

  • Precision crossed-roller bearing slides to assure smooth operation and extreme accuracy
  • Versatile frame available for table, gantry/overhead, or surface mount
  • System can quickly be configured to adapt to various applications including spot and seam welding
  • Precise adjustments for accurate setting of both upper and lower positive stops
  • Conveniently located flow controls offering easy adjustment of head speed in both directions MWX100
  • A polar mounted ultrasonic stack to facilitate setup and efficient transmission of ultrasonic energy to the horn
  • Titanium horns with low cost replaceable tips, or solid tool steel horns, for fast setup and minimum tooling cost
  • Increased head travel for ease of part loading and unloading The MWX100 offers manufacturers the highest reliability at the lowest cost per weld. Weld quality is monitored throughout the process by adjustable windows for time, power, pre-height and final height. Production cycles can be documented by downloading to a computer providing 100% process control.
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Ultraweld® L20 System

  • A precision roller bearing slide to assure smooth operation and extreme accuracy.
  • Precise adjustments for accurate setting of both upper and lower positive stops.
  • Conveniently located flow controls offering easy adjustment of head speed in both directions.
  • A polar mounted ultrasonic stack to facilitate linear and axial setup and efficient transmission of ultrasonic energy to the horn.
  • Titanium horns with low cost replaceable tips or solid tool steel horns for fast setup and minimum tooling cost.
  • Fixturing which is changed quickly and easily for various applications by means of a dovetail mounting.
  • Optional vortex cooling to allow high-speed operation without heat buildup.
  • Ultraweld® L20 – 20 kHz Welding System rugged and easily tooled for a wide range of nonferrous welding applications.
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Branson Ultraseal 20 Metal Tube Sealer

Ultraseal ultrasonic systems hermetically seal copper and aluminum tubes. A one-step operation crimps, seals and cuts off charged tubes in under one second. Systems are suited to automation for high levels of efficiency and productivity.

Features

  • Ergonomic, light-weight design for operation on the assembly line
  • Patented, quick change tooling with multiple weld surfaces for low cost operation
  • Automatic process monitoring ensures each seal falls within preset quality limits of weld power, time and final height
  • Automatic tube measurement to assure proper placement of tubes within the tooling
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Ultrasonic Splicing System

  • Special ‘keyed connector’ (single point) air and electrical disconnect permit instant replacement of a production actuator at the workstation in under two minutes for off-line maintenance and maximum production.
  • Critical tooling clearances and alignment do not change with use.
  • Precise, programmable adjustment of splice width
  • Electronic pressure regulator to accurately control splice force
  • Electronic amplitude control for precise one-micron adjustment
  • Quality limits stored in system memory for instant recall and automatic setup
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40 kHz Portable Ultrasonic Wire Splicer

The Branson Ultrasplice-40 joins wires quickly and reliably while providing maximum maneuverability. It splices up to 4 #16 AWG or a total of 6mm sq wires in-line, or in a pig tail configuration. Splicing ultrasonically results in a superior electrical connection over crimping, soldering, or resistance welding, and offers savings in power consumption, elimination of consumables, and longer tool life.

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